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Client boosts UK production

29 October 2025

Client boosts UK production with a SafanDarley300T
E-BrakeThe challenge

SafanDarley’s UK customer faced a major problem. Their existing press brakes struggled with certain parts and new product lines. This caused downtime, production delays and higher costs. A new solution was needed to increase capacity, flexibility and precision.

SafanDarley steps in
After close collaboration with SafanDarley, the customer chose a 300-tonne E-Brake Ultra with a 790 mm Q and 400 mm stroke. The machine is powerful and reliable. Wilson Tools designed specialized tooling to handle complex folds and ensure optimal performance.

Advanced configuration for maximum efficiency
The E-Brake delivers 300 tons of pressing force through a patented dual-drive double pulley system. This ensures fast cycles and energy-efficient operation. Bending aid tables make handling heavy plates easier and remove the need for a second operator. Laser angle measurement guarantees error-free results. SafanDarley’s AutoPOL software allows seamless transfer of bending programs to the new machine.

The result
The new solution will transform the customer’s production. Product flow will be reliable and uninterrupted. Urgent orders can be processed immediately. End products will meet the highest quality standards with minimal rejects. Operators enjoy a modern, easy-to-use machine. The 300T E-Brake not only solves current challenges but also prepares the company for future growth.

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