SafanDarley

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Integral and flexible

100% electric press brake
Fully automated bending cell
Save up to 50% on energy costs
Up to 30% higher productivity
Faster production time
Accurate tool change
Lower maintenance costs
Back gauge covers the whole working length
Completely clear floor area in front of the machine
Sub-processes can be implemented before and after bending
operates very quietly
Quick and easy switching to manual bending
Easy offline programming
Customize with standard options
Possible to retrofit all options at any time

Modular construction

The SafanDarley R-Brake is available in a standard configeration, but can be expanded to a very high specification due to its modular construction and wide range of options. The modular structure enables you to select only the options you require. In this way you create the perfect machine for your production requirements. SafanDarley has extensive experience with the automation of the entire production process: from sheet delivery to the bending cell to the removal of finished products from the cell. Extending the standard 6 metre long track for the robot is also possible, as is expanding the number of tool magazines. The automated bending cell can also incorporate options such as double sheet detection and the E-Bend L angle measuring system.

SafanDarley R-Brake: the flexible bending cell

The SafanDarley R-Brake is a revolutionary bending-cell concept based on the SafanDarley E-Brake press brake. For the SafanDarley R-Brake, the press brake and the robot have been integrated into a single system. The robotic arm moves horizontally along a 6-metre long traverse at the top of the press brake. A feat of bending cell automation that ensures that the floor in front of the press brake is free for positioning sheet-feed and -discharge tables.

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SafanDarley RoboBend

With the Robobend offline software package it is possible to create a bending program and robot program simultaneously. This saves considerable time due to, among other things, automatic determination of the bending sequence and automatic merging of the bending program and the robot program. This makes it possible to determine the process at an early stage.

Easily create programs with just a few mouse clicks.
All information immediately visible; very user friendly.
Open structure; offers possibilities for additional actions, such as spot welding of the product during the process.
All steps in the bending process can be easily adjusted to your own preferences.
Creating different stacks for the product; immediately visibility of stacks viability.
Reversing station for extra efficiency; possibility to stack products inside each other for optimal space on the pallet.

Model	Tonnage	BowLength	Pressure force in kN	Bending length in mm	Maximum stroke in mm	Q-dimension in mm	Closing speed in mm/sec	Bending speed max. in mm/sec	Return speed in mm/sec	Motor power in kW	Weight in kg
130-3100	130	3100	1300	3100	300	790	110	20*	110	20	18.500

* In CE version max. bending speed 10 mm/sec

SafanDarley R-Brake 130T
Pressure force 130 tons, cutting length 3100 mm
Integrated robotic arm with 50 kg capacity, optionally 70 kg
Traverse length 6 metres.
All the advantages of SafanDarley E-Brake technology
Comes standard with a zero table
Simple and fast changeover to manual bending
Optional Vision system
Optional traverse extension to 12 metres
Optional double-sheet detection
Optional pre-positioner for sheet feed
Optional off-line programming with SafanDarley RoboBend simulation software

Vision system

The machine is standard equipped with a positioning table but optionally the basic model can be equipped with a vision system for defining the zero position of the sheet. Double sheet detection is safeguarded by an optional sheet weight sensor which will be mounted in the gripper.