E-Brake 300T Ultra Dual Drive

Servo-electronic bending with an E for even bending

Full electric drive
More than 30% higher productivity
Up to 50% energy saving, low CO2 emissions
No harmful hydraulic oil
Noiseless operation
Full working length backgauge
User friendly touch screen control

Integrated safety

Work fast without risk: SafanDarley makes that a reality with the safety system integrated within the controls. It works with a safety light screen that is automatically directed from the SafanDarley E-Controls. In addition, the SafanDarley E-Brake has an additional in-built safety provision. The application of a spring return means that the top beam will always move upwards in the event of a failure.

DualDrive System

The SafanDarley E-Brake 'Dual Drive' 300T brings the unique advantages of the E-Brake technology to the higher tonnage segment of the market with pressing forces of up to 300 tons. This is possible due to the unique and patented 'Dual Drive' drive with a double pulley system.

Servo motors drive the press beam via the double pulley system. A balanced interplay between fixed and flexible rollers and flexible belts ensures an even distribution of forces over the entire press beam. Even with 300 tons of pressing force the deflection of the beam is minimal.

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Model	Tonnage	BowLength	Pressure force in US Ton	Maximum stroke in inches	Q-dimension in inches	Closing speed in inch/min	Bending speed max. in inch/min	Return speed in inch/min	Motor power in kW	Weight in lb
300-4100	300	160	330	16	27	213	48	213	30	48.502

Standard features

SafanDarley EC20 Touch Screen CNC press brake controls
CNC-controlled R- axis
CNC-controlled Y1-Y2 axis (top beam adjustable inclined +/- 0.1 inch)
CNC-controlled back gauge (X-axis) with a wide range
Manual adjustment of 2 back gauge fingers across a linear parallel guide
NSCL II MC Premium top tool mechanical clamping system and NSCR II MC Premium crowning
Daylight of 27.16 inch (Q-dimension)
2 support arms (11.81 inch in length)*
1 Hold to Run operating console
Programmable and integrated safety light guard*
Safety in conformance with CE*

Available accessories

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Using the SafanDarley Bending Aids increases overall production efficiency and reduces the requirement for two operators when handling larger sheet metal parts.

Options:
- I-Mate: maximum plate weight 100kg
- E-Mate 2000: maximum plate weight 500 kg*

* available for Ultra version

Bekijk opties

To guarantee optimum accuracy and consistency, it is possible to expand your press brake with the following measuring systems:

Options:
- E-bend S: sheet thickness measuring system
- E-bend L Blue: angle measuring system*

*available for Ultra version

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Press brake sheet support arms are essential in metal fabrication, providing stability, accuracy, and safety during bending. The support arms keep metal sheets flat, prevent deformation, and ensure precise results.

Options:
- Movable support arms
- Moveable support arms, height manual adjustable
- Moveable support arms, height pneumatically adjustable

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SafanDarley is open to work with any type or brand when it comes to tool adapters.

Options:
- New Standard
- European Style

Extra option:
- Smart Tool Locator

Bekijk opties

The back gauge system serves as a mould for various plate material products. Choice of back gauge systems is depending on the complexity of the product to be bent.

Options:
- CNC-Controlled Z1+Z2 axis
- CNC-Controlled Delta X axis
- CNC-Controlled 3D back gauge*

*available for Ultra version

Bekijk opties

The size of the daylight opening (Q-size) determines the maximum height of material the machine and tool can handle. When using your press brake to bend larger products and using larger tools, it is advisable to expand your machine with a larger daylight opening.

Options:
- 25.6 inch (650mm)
- 27.5 inch (690mm)

For 300T only:
- 29.5 inch (750 mm)
- 31.1 inch (790mm)

Bekijk opties

SafanDarley's control systems focus on automating difficult and mundane tasks, reducing cycle time and improving the quality produced. All with little or no effort from the operator. The touch screen concept is therefore the most functional and intuitive Man-Machine interface in the sheet-metal working industry.

Options:
- EC20*
- EC3D
- Dual landscape screen

*standard for E-Brake Ultra and H-iBrake

Bekijk opties

Options:
- Materials cupboard on the machine

Bekijk opties

Including:
- depth adjustment of the back gauge fingers (X1+X2)
- height adjustment of the back gauge fingers (R1+R2)
- width adjustment of the back gauge fingers (Z1+Z2)

The setting of the Delta X axis determines the horizontal conversion of a single Z2 back gauge finger.

The setting of the Z1+Z2 axis determines the horizontal widht adjustment of the back gauge fingers.

CNC-Controlled laser angle measurement system on linear guiding. The system consists of two laser sensors on each side of the table and continuously displays and corrects the position of the Y axis on the basis of the actual angle of the product. Guaranteeing that the end product has the highest degree of angle precision.

The CNC-Controlled sheet thickness measuring system measures the plate thickness accurate to one hundredth and is programmable per bed step. Measuring takes less than a second and the thickness data in the controller is adjusted immediately. In the controler's database, all thickness measurements are tracked and graphically plotted.

Bending aid E-Mate 2000 supports and follows the plate very carefully throughout the entire bending process. The height and V size are variable and can easily be adjusted to the bending aid.

The E-Mate 2000 has a lifting capacity of 2000Nm with a plate weight of 1100Lbs (500kg) and is movable on a lineair rail and can easily be removed by a linge operator.

The functionality of EC3D allows the user to work with both numeric and 2D-graphic programming and has the ability to import 3D sheet metal models and automatically generate a complet bending program by means of the touch screen control directly at the machine with te Dual Screen option can be fitted with EC3D.

European-style clamping (only in combination with a Q size of 650 mm). European-style tool intake.

This intelligent bending aid stands out for its user-friendliness, ergonomics and quality.
I-Mate provides automatically calculated support during the entire bending sequence, from flat sheet to the programmed bending angle based on material type, sheet thickness and lower tool parameters.

I-Mate has a lifting moment of 750 Nm with a maximum sheet weight of 22Lbs (100 kg).

Materials cupboard on the machine. Storage facility for – for example – tools or documentation.

Fixed arms can be moved along the machine.

Fixed arms can be moved along the machine, and the height can be adjusted with a hand wheel.

Fixed arms can be moved along the machine, and the height can be adjusted pneumatically.

New Standard NSCL-l HC pro hydraulic tool clamp system. Quick exchange system for vertical loading and unloading through safety click in tools.

Offers even more freedom of choice in tools.

Offers even more freedom of choice in tools

The Smart Tool Locator increases your press brake productivity by using LEDs to show exact tool placement in the tool holder. It also guides operators on back gauge and sheet metal positioning, enhancing speed, precision, and convenience.

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Complete Touch Screen convenience

The SafanDarley E-Control is fully touch screen, whereby the only buttons visible on the 21” screen are those that are needed during operation. The controls simply run on a PC under Microsoft Windows®, the software was developed based on Microsoft.net Framework.